Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.
Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of.

Salient Features:

. Pre determined water phase vessel.
. Pre determined oil, wax, petroleum jelly phase vessel
. Vacuum Homogenizer Mixer vessel.
. Vacuum Pump
. Storage vessel
. Interconnecting pipeline.
. Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
. Integrated automatic control panel.

Design Features :

• Design compliance with cGMP
• Integrated Cleaning in Place-CIP.
• Sterilizing In Place-SIP as an Option.
• Batch Size
• Available model 50 Liter to 5000 Liter working Capacity.
• Materials
• Product Contact AISI 316L.
• Food Grade silicon rubber for seal.
• Water Phase Vessel
• Jacket for heating & cooling.
• Heating Jacket Pressure (4 bar).
• Heating by steam or hot water circulation.
• Propeller stirring with top mounting.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.
• Wax Phase Vessel
• Jacket for heating & cooling.
• Heating Jacket Pressure (4 bar).
• Heating by steam or hot water circulation.
• Propeller stirring with top mounting.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.
• Manufacturing Vacuumize Homogenizer Vessel.
• Jacket for heating & cooling.
• Vacuumize process.
• Vessel Inside Pressure (-1 /+2 Bar)
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation.
• Agitator mixer with self pressure Teflon scrapper.
• Scrapper cleanly working on both side.
• High speed Homogenizer with toothed Rotor - stator type.
• RPM sleeplessly with variable speed drive for agitator & Homogenizer.
• High shear & pressurization of the homogenizer.
• Thus homogenization of high viscosities up to 400.000 mPas.
• Homogenizer mounted on lower position in the centre of vessel.
• Top lid with motorized top lid for lifting & lowering.
• Safety Interlock process with limit switch.
• Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.
• Vacuum System
• Water Ring Vacuum Pump.
• Vacuum gauge & Vacuum relief valve.
• Storage Vessel
• Skid type storage vessel.
• Bottom cone is Jacket for heating.
• Inter Connecting Pipe
• Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
• Recirculation in manufacturing vessels.
• Vacuum connecting pipe.
• Working Platform
• Rigid structure with anti slipping embossed plat.
• Made from AISI 304.
• Controls & Visualization
• Electric Controls with digital display.
• Optional PLC Controls with HMI Touch screen.
• RPM and Process time entries.
• Temperature controls- Heat/cool.
• Vacuum start- Stop.
• Integrated Data Recording for batch.
• Safety Features
• Emergency stop button
• Safety vacuum relief valve & Indicator Gauge.
• Safety Pressure Valve.
• Limit switch at top lid